Controlar develops customized tooling, test fixtures, and scalable systems that help electronics manufacturers improve test reliability, increase repeatability, and keep production moving.
Reliable electronics testing depends on more than the test technology. Fixtures must support the required cycle time, minimize false failures, remain easy to maintain and deliver consistent results with reduced operator intervention.
With more than 40 years of experience, Controlar develops customized tooling, test fixtures and scalable systems for in-line and off-line applications, from straightforward mechanical fixtures to fully integrated solutions with thousands of test points.
Designed Around the Manufacturing Process
Every production environment has its own combination of test coverage, cycle-time targets, product complexity, quality requirements, and available floor space. For that reason, Controlar develops each tooling and fixturing solution around the manufacturer’s actual process.
Depending on the application, fixtures may use pneumatic, vacuum, or manual operation. They can also incorporate product traceability, custom software, automated handling, and interfaces for established test platforms.
This customized approach is supported by a structured development process that helps shorten lead times while maintaining consistency and quality. The objective is not simply to build a fixture that performs a test, but to create a reliable production tool that supports the required throughput and remains effective over time.
Complete and Mechanical-Only ICT Fixtures
For In-Circuit Test (ICT) applications, Controlar offers both complete fixture solutions and mechanical-only fixtures.
Complete ICT solutions can combine mechanical design, electrical integration, test interfaces, and custom software in a ready-to-run system. This integrated approach simplifies implementation and helps manufacturers move more efficiently from project development to production.
Mechanical-only fixtures provide a flexible option for manufacturers that want to extend or adapt their existing test infrastructure. These fixtures can be configured for widely used industry platforms, including CheckSum, Digitaltest, Keysight Technologies, Teradyne, and TRI Innovation systems.
In either configuration, careful fixture design contributes directly to cycle time, contact repeatability, test stability, and product quality.
Multiple Test Technologies in a Single Solution
Controlar’s tooling and fixturing capabilities support a broad range of electronics manufacturing applications, including:
Multiple technologies can be integrated into a single fixture or test platform when required. Through partnerships with technology providers such as FEASA and SMH Technologies, Controlar can also incorporate specialized functions such as optical LED testing and advanced flash programming directly into the fixture environment.
This integration can reduce the number of separate stations required, limit manual product handling, and simplify the overall production flow.
Custom Engineering for Complex Applications
Standard interfaces are not always enough for demanding products and test processes. Controlar develops custom mechanical, electrical, and software adaptations to address application-specific challenges.
These capabilities can include multi-level probing, controlled connector actuation, signal conditioning, noise filtering, and dedicated circuitry for switching, protection, or load simulation. Solutions may also incorporate custom handlers, automatic product identification, traceability, and integration with traceability systems.
By bringing these functions together, manufacturers can improve repeatability, reduce operator dependency, and prepare their test processes for future production growth.
From Standalone Fixtures to Automated In-Line Testing
Controlar fixtures can operate as standalone solutions or as part of fully automated production lines. They are frequently integrated with Controlar’s XILS in-line systems and MILS700 platform.
In high-mix and high-demand environments, these platforms provide the mechanical precision, repeatability, and fast fixture changeover needed to balance test coverage with throughput, operator usability, and floor space constraints.
Their configurable architecture also enables manufacturers to adapt their systems as products and production volumes change.
Support Throughout the Project Lifecycle
Controlar supports projects ranging from individual fixtures to complete turnkey test solutions. Its capabilities include application development, system integration, custom automation, software and traceability, and on-site assistance during production ramp-up.
Whether the priority is achieving an exceptionally short cycle time, introducing greater flexibility into a high-mix line, or reducing the need for continuous engineering support, Controlar develops its tooling and fixturing solutions around the realities of the production environment.
Looking for a tooling or fixturing solution for your next electronics test project?
Download the Tooling and Fixturing Catalog or contact Controlar’s engineering team to discuss your application.
