PicAI – AI-driven Probe Inspection Control is the world’s first fully automated probe inspection system, designed to eliminate manual test fixture verification.

With patent-pending technology, PicAI combines a dual-sided vision module with adaptive Artificial Intelligence (AI) to analyze the probe marks left by test pints contacting PCBs during PCB testing, verifying fixture conformity – in ICT, FCT, and other PCB test types – with speed and precision.

The system captures the entire PCB in a single sweep, detecting punctures at each Test Point (TP) and measuring deviations from the TP center with an accuracy of ~7 μm per pixel.

All inspection data is then transformed into intelligent reports, including statistical analysis, full traceability, and trend monitoring, enabling faster and assertive decision-making.

• Hardware: Compact, all-in-one unit built with a rugged, industrial grade materials for long-term durability in demanding production environments.
• Optical System:. Integrated system with high-resolution linear cameras and synchronized lighting modules for precise, simultaneous inspection of the top and bottom sides of the PCB.
• Software: PC-based software with a user-friendly interface and AI-driven analysis for detailed reporting, traceability and process optimization.
• Adaptive Computer Vision: AI-driven recognition that automatically adjusts inspection parameters to minimize false detections, ensuring compatibility with PCBs of any size, color, or material.

PicAI’s versatility makes it ideal for multiple stages of the electronics manufacturing lifecycle.

On the production floor, it acts as a critical quality gate, ensuring ICT fixtures are perfectly aligned with PCBs and detecting defects before they lead to costly reworks.

In R&D and design, it provides accurate fixture performance data, accelerating PCB development and helping prevent future failures.

Ultimately, PicAI delivers objective, repeatable inspection data and reports, enabling quality teams to maintain consistent standards and compliance across every production batch.