PicAI – AI-driven Probe Inspection Control is the world’s first fully automated probe inspection system designed to eliminate manual ICT fixture verification.

With patent-pending, PicAI combines a dual-sided vision module with adaptive Artificial Intelligence (AI) to analyze probe marks and verify their conformity with speed and precision.

The system captures the entire PCB in a single cycle, detecting punctures at each Test Point (TP) and measuring deviations from TP’s center with an accuracy of ~7 μm per pixel.

These data are then transformed into intelligent reports, including statistical analysis, full traceability, and trend monitoring, enabling fast and assertive decision-making.

• Hardware: Compact, all-in-one unit with a rugged, industrial grade built for durability in demanding production environments.
• Optical System:. Integrated system with high-resolution linear cameras and lighting modules for simultaneous and precise inspection of the top and bottom sides of the PCB.
• Software: PC-based software with a user-friendly interface and AI-driven analysis for detailed reporting, traceability and process optimization.
• Adaptive Computer Vision: AI-driven recognition that automatically adjusts inspection parameters to reduce false detections, adapting to any PCB regardless of size, color, or material.

PicAI’s versatility makes it ideal for multiple stages of the electronics manufacturing lifecycle.

On the production floor, it acts as a critical quality gate, ensuring ICT fixtures are perfectly aligned with PCBs and detecting defects before they lead to costly reworks.

In R&D and design, it provides accurate fixture performance data, accelerating PCB development and helping prevent future failures.

Ultimately, PicAI delivers objective, repeatable inspection data and reports, enabling quality teams to maintain consistent standards and compliance across every production batch.