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Automatic In-line

Packaging Station
Controlar Packing System

Key Features


Complete Automation: Designed to operate fully automated, minimizing manual intervention and improving packaging process efficiency

SMEMA Compatibility: Seamless integration into production lines due to its compatibility with the SMEMA communication protocol, ensuring smooth operation between different stages of the production cycle

Product Handling Versatility: Capability for quick tool changes, allowing the handling of a wide variety of products without affecting workflow

Advanced Transport and Handling Systems: Utilizes cutting-edge technology in its transport and handling systems, ensuring precise and efficient packaging of the finished product

High-Quality Construction: Manufactured with the highest quality materials, ensuring exceptional performance and a long lifespan, reducing the need for frequent maintenance

Reference Tech Specs

General Machine Dimensions
(in mm)

2800 (W) x  2845 (H) x 2000 (L) mm

Electric Specifications
Maximum current
Supply Voltage
Maximum Power
Frequency

25A
400 V AC
13,8 kW
50-60 Hz

Pneumatic Specifications
Optimal Pressure

6 bar +/- 5%

For additional information, please contact Controlar at info@es.controlar.com

Overview

The Automatic In-line Packaging Station is a fully automated system responsible for preparing finished products for final packaging. This equipment is designed to adapt to the specific needs of each client and integrates efficiently into any production line, thanks to its compatibility with the SMEMA communication protocol.

Its main function is to ensure that products are handled and transported accurately and quickly, thereby optimizing the packaging process. Additionally, its versatility allows for quick tool changes, enabling it to handle a wide variety of products without compromising workflow.

Configuration

The Automatic In-line Packaging Station begins its operation once it receives the finished product from the production line. First, the integrated transport system is activated to move the product to the packaging station. As the product moves, sensors are used to verify its correct position and condition, ensuring that the required specifications are met.

Once in the proper position, the machine initiates the handling process. Depending on the type of product and packaging design, an automatic tool change is performed, allowing the system to adapt to different packaging formats. Next, a sealing and labeling system is utilized to ensure that each package is properly closed and labeled according to established regulations.

Upon completion of the packaging, the product moves to the exit, where a final inspection is conducted to verify packaging quality. If the product meets the standards, it is prepared for distribution. The entire process is controlled by advanced software that allows for real-time monitoring and quick reconfiguration based on client needs.

Main Applications

  • Packaging of Electronic Components: Ideal for packaging printed circuit boards and electronic components, ensuring careful handling and efficient packaging.
  • Automotive Industry: Used for packaging automotive parts and components, optimizing the preparation process for shipping and distribution.
  • Machinery Manufacturing: Applied in the packaging of industrial machinery components, ensuring that each piece is properly packaged for transport.
  • Consumer Goods Industry: Employed in the packaging of industrial products that require specific handling, ensuring product integrity during shipping.
  • Logistics and Warehousing: Facilitates the packaging and preparation of orders in logistical environments, improving efficiency in inventory management and shipping of industrial parts.
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