{"id":5104,"date":"2020-09-27T13:32:44","date_gmt":"2020-09-27T12:32:44","guid":{"rendered":"https:\/\/controlar.com\/?page_id=5104"},"modified":"2025-10-16T07:34:42","modified_gmt":"2025-10-16T07:34:42","slug":"automatic-assembly-line","status":"publish","type":"page","link":"https:\/\/controlar.com\/en\/business-units\/automation-systems\/automatic-assembly-line\/","title":{"rendered":"Automatic Assembly Line"},"content":{"rendered":"[vc_row type=”full_width_background” full_screen_row_position=”middle” column_margin=”none” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” bg_color=”#858e92″ scene_position=”center” text_color=”custom” custom_text_color=”#919191″ text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none” shape_type=”” gradient_type=”default”][vc_column top_padding_desktop=”8%” bottom_padding_desktop=”2%” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”advanced” gradient_type=”default”][vc_custom_heading source=”post_title” font_container=”tag:h2|text_align:left|color:%23ffffff” use_theme_fonts=”yes”][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”50px” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”custom” custom_text_color=”#919191″ text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none” shape_type=””][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”5\/12″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_custom_heading text=”Automatic Assembly, Sorting and Inspection of Small Components” font_container=”tag:h5|text_align:left” use_theme_fonts=”yes” css=”.vc_custom_1601210028356{margin-top: 30px !important;}”][\/vc_column][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” top_margin=”-50px” top_margin_phone=”0″ column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” boxed=”true” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”7\/12″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][image_with_animation image_url=”20692″ image_size=”full” animation_type=”entrance” animation=”Fade In” animation_easing=”default” animation_movement_type=”transform_y” hover_animation=”none” alignment=”center” border_radius=”none” box_shadow=”none” image_loading=”default” max_width=”100%” max_width_mobile=”default”][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”50px” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none” shape_type=””][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” el_class=”product-details” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” offset=”vc_col-lg-5 vc_col-md-6″][toggles style=”minimal” accordion=”true” accordion_starting_functionality=”default”][toggle color=”Default” heading_tag=”default” heading_tag_functionality=”default” title=”Key Features”][vc_column_text]\n
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Precision and reliability (each component is assembled with the same specifications and process every time)<\/span><\/h6>\n
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Quick and safe storage, sorting, orientation, positioning and insertion without damaging the product<\/span><\/h6>\n
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Ability to handle multiple tasks and to perform highly detailed assembly tasks<\/span><\/h6>\n
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Consistent quality and yield output<\/span><\/h6>\n
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Track & Trace capabilities of every unit produced<\/span><\/h6>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”default” heading_tag_functionality=”default” title=”Reference Tech Specs”][vc_row_inner equal_height=”yes” content_placement=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”padding-2-percent” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color=”#a2a7aa” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” el_class=”unit-color” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]Dimmensions (of the entire line)<\/strong><\/span><\/b>
\n(in mm)<\/span>[\/vc_column_text][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]2980(C) x 1995(L) x 1853(H)[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=”yes” content_placement=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”padding-2-percent” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color=”#a2a7aa” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” el_class=”unit-color” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]Weight<\/b>[\/vc_column_text][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]~1500 kg[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=”yes” content_placement=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”padding-2-percent” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color=”#a2a7aa” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” el_class=”unit-color” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]Power supply<\/strong>
\nVoltage
\nFrequency
\nCurrent[\/vc_column_text][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text css=”.vc_custom_1601209883197{margin-top: 2px !important;}”]3P + N +400VAC
\n50\/60 HZ
\n11kW
\n[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=”yes” content_placement=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”padding-2-percent” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color=”#a2a7aa” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” el_class=”unit-color” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]Pressure<\/strong><\/b>[\/vc_column_text][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]6 bar[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/toggle][toggle color=”Default” heading_tag=”default” heading_tag_functionality=”default” title=”Gallery”][vc_gallery type=”flexslider_style” images=”5735,5751,5755,5747,5743,5731,5739″ onclick=”link_no”][\/toggle][\/toggles]
<\/i> <\/div>
For additional information, please contact Controlar at\u00a0info@pt.controlar.com<\/a> <\/div>
<\/div><\/div>[\/vc_column][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” offset=”vc_col-lg-7 vc_col-md-6″][vc_custom_heading text=”Overview” font_container=”tag:h3|text_align:left|color:%2340af6a” use_theme_fonts=”yes”][vc_column_text]\n
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This Automatic Assembly Line<\/strong> was developed to perform the automatic assembly, inspection and sorting of plastic components, with the minimum of human intervention. Hand labor is only required for the supply of parts in the automatic feeders and for the extraction of complete inspected boxes.<\/p>\n

In this particular case it was possible to automate an assembly process with high repeatability and inspection in order to maximize production and error detection, reducing variability, bottlenecks and providing a consistent quality output.<\/p>\n

In the event of a problem, as an interlock, the system allows visual and safety inspection, in addition to tracking all actions taken to locate the source of the problem and solve it.<\/p><\/div>\n<\/div>\n<\/div>\n<\/div>\n[\/vc_column_text][vc_custom_heading text=”Product Configuration” font_container=”tag:h3|text_align:left|color:%2340af6a” use_theme_fonts=”yes”][vc_column_text]This system consists of a \u201cRotating Plate\u201d, a \u201cHousing Feeder\u201d and a \u201cFront Holder Feeder\u201d.<\/p>\n

The main component is the rotative plate that rotates clockwise and has 8 stations with the following functions:<\/p>\n

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  1. Indexing and insertion of the housing piece;<\/li>\n
  2. Color comparison of the housing part with the predefined color in the cycle configuration;<\/li>\n
  3. Inserting the Front Holder part;<\/li>\n
  4. Reservation;<\/li>\n
  5. Validation of the assembly of the Front Holder part and inspection of any defects resulting from the injection process;<\/li>\n
  6. Extraction of parts for the NOK box;<\/li>\n
  7. Extraction of parts for OK box;<\/li>\n
  8. Validation of empty nest;<\/li>\n<\/ol>\n

    In the \u201cRotating Plate\u201d area \u00a0is a touch screen where the application runs, through which it is possible to interact with the whole equipment, configure its automatic cycle, monitor and control all equipment in the three zones.<\/p>\n

    Housing Feeder and Front Holder<\/strong><\/p>\n

    Here are located the parts feeding hoopers, the vibrating tumblers, the feed conveyors and their controllers.
    \nThe feeding hoopers allow the storage of a large number of components, randomly inserted by the operator; the vibrating tumblers ensure their correct orientation and positioning, and the feed conveyors the guided transport and buffering until the respective indexing in the rotating plate workstations.
    \nThe auxiliary electrical panels in this area serve to exchange information on the production status of the assembly line with the factory, and to protect the controllers of the electric actuators of the conveyor belts and vibrating systems.<\/p>\n

    On the left side of the line are the OK (for good parts) and NOK (rejected parts) boxes, where the parts are placed after the assembly process and the result of the inspection after assembly.[\/vc_column_text][vc_custom_heading text=”Main Applications” font_container=”tag:h3|text_align:left|color:%2340af6a” use_theme_fonts=”yes”][vc_column_text]This Automatic Assembly Line<\/strong> was developed to meet the high standards of the automotive industry, which makes it suitable for other industries as well, and can be customized for various types of products that require automatic assembly, sorting and inspection of small components.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_raw_js]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[\/vc_raw_js][\/vc_column][\/vc_row]\n","protected":false},"excerpt":{"rendered":"

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