{"id":20509,"date":"2024-07-16T19:54:49","date_gmt":"2024-07-16T18:54:49","guid":{"rendered":"https:\/\/controlar.com\/?page_id=20509"},"modified":"2025-08-29T13:29:09","modified_gmt":"2025-08-29T13:29:09","slug":"automatic-test-line-for-battery-management-systems-bms","status":"publish","type":"page","link":"https:\/\/controlar.com\/en\/business-units\/test-systems\/automatic-test-line-for-battery-management-systems-bms\/","title":{"rendered":"Automatic Test Line for Battery Management Systems (BMS)"},"content":{"rendered":"[vc_row type=”full_width_background” full_screen_row_position=”middle” column_margin=”none” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” bg_color=”#858e92″ scene_position=”center” text_color=”custom” custom_text_color=”#919191″ text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none” shape_type=”” gradient_type=”default”][vc_column top_padding_desktop=”8%” bottom_padding_desktop=”2%” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”advanced” gradient_type=”default”][vc_custom_heading source=”post_title” font_container=”tag:h2|text_align:left|color:%23ffffff” use_theme_fonts=”yes”][\/vc_column][\/vc_row][vc_row type=”full_width_background” full_screen_row_position=”middle” column_margin=”default” equal_height=”yes” content_placement=”middle” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” bg_color=”#e8e8e8″ scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none” gradient_type=”default” shape_type=””][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”0px” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/3″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][vc_custom_heading text=”Capabilities” font_container=”tag:h3|text_align:left|color:%2392d2e4″ use_theme_fonts=”yes”][vc_row_inner equal_height=”yes” content_placement=”middle” column_margin=”none” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” centered_text=”true” desktop_text_alignment=”left” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/4″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][nectar_icon icon_family=”fontawesome” icon_style=”default” icon_color_type=”color_scheme” icon_color=”extra-color-gradient-2″ icon_padding=”15px” pointer_events=”all” icon_fontawesome=”fa fa-angle-right” icon_size=”20″][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”3\/4″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]Hipot, Resistance and Functional Tests<\/span>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=”yes” content_placement=”middle” column_margin=”none” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” centered_text=”true” desktop_text_alignment=”left” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/4″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][nectar_icon icon_family=”fontawesome” icon_style=”default” icon_color_type=”color_scheme” icon_color=”extra-color-gradient-2″ icon_padding=”15px” pointer_events=”all” icon_fontawesome=”fa fa-angle-right” icon_size=”20″][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”3\/4″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]RF Power Level and Flashing OMF<\/span>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=”yes” content_placement=”middle” column_margin=”none” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” centered_text=”true” desktop_text_alignment=”left” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/4″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][nectar_icon icon_family=”fontawesome” icon_style=”default” icon_color_type=”color_scheme” icon_color=”extra-color-gradient-2″ icon_padding=”15px” pointer_events=”all” icon_fontawesome=”fa fa-angle-right” icon_size=”20″][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”3\/4″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]Provisioning and Network Testing<\/span>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=”yes” content_placement=”middle” column_margin=”none” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” centered_text=”true” desktop_text_alignment=”left” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/4″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][nectar_icon icon_family=”fontawesome” icon_style=”default” icon_color_type=”color_scheme” icon_color=”extra-color-gradient-2″ icon_padding=”15px” pointer_events=”all” icon_fontawesome=”fa fa-angle-right” icon_size=”20″][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”3\/4″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]Conformal Coating <\/span>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=”yes” content_placement=”middle” column_margin=”none” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” centered_text=”true” desktop_text_alignment=”left” tablet_text_alignment=”default” 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Comprehensive testing: capable of conducting a wide range of tests.<\/span><\/h6>\n
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Early-stage validation indispensable for validating BMS performance in both the early stages of development and during manufacturing, ensuring reliability and functionality<\/span><\/h6>\n
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Employing robotics and automation for precise handling of BMS units to minimize human error and increase testing efficiency<\/span><\/h6>\n
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Ability to adapt to testing multiple BMS types, accommodating different product specifications <\/span><\/h6>\n
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Certification to ensure the BMS meets relevant industry standards and regulation <\/span><\/h6>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”default” heading_tag_functionality=”default” title=”Gallery”][vc_gallery type=”flexslider_style” images=”18193,18186,18178,18220,18224,18216″ onclick=”link_no”][\/toggle][\/toggles]
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For additional information, please contact Controlar at\u00a0info@pt.controlar.com<\/a> <\/div>
<\/div><\/div>[\/vc_column][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” offset=”vc_col-lg-7 vc_col-md-6″][vc_custom_heading text=”Overview” font_container=”tag:h3|text_align:left|color:%2392d2e4″ use_theme_fonts=”yes”][vc_column_text]The Automatic BMS Testing Line<\/strong> is meticulously designed to conduct a comprehensive battery of quality validation tests on Battery Management Systems (BMS) for the electric vehicle (EV) industry.<\/strong><\/p>\n

These critical tests encompass hipot testing, resistance assessments, functional evaluations, RF power level checks, OMF flashing, provisioning, network connectivity testing, conformal coating application.<\/p>\n

Electric vehicles rely on Battery Management Systems<\/strong> to maximize the battery\u2019s power, autonomy and efficiency. A BMS is an embedded module performing critical battery functions, intended to measure and manage individual cell voltage, module voltage, and temperatures from the HV (High Voltage) batteries. The BMS must be tested early in development, as well as during manufacturing to ensure reliable functionality.[\/vc_column_text][vc_custom_heading text=”Line Configuration” font_container=”tag:h3|text_align:left|color:%2392d2e4″ use_theme_fonts=”yes”][vc_column_text]This line integrates a series of Automatic Test Lines<\/strong>\u00a0to perform the following quality validation tests:<\/p>\n

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  • Hipot test\u00a0<\/strong>\u2013 current leakage to ensure that the flex cable has not been damaged during the installation.<\/li>\n
  • Resistance test\u00a0<\/strong>\u2013 resistance measurement between castellated vias test point on board and bus bars terminals, and between weld point on bus bars and test points on board.<\/li>\n
  • Functional tests<\/strong>\u00a0\u2013 according to customer requirements.<\/li>\n
  • RF power level\u00a0<\/strong>\u2013 measurement of the radiant RF power level when in manufacturing mode.<\/li>\n
  • Flashing OMF\u00a0<\/strong>\u2013 flashing of the operational mode firmware through JTAG test points accessible on top side.<\/li>\n
  • Provisioning\u00a0<\/strong>\u2013 power-up secure mode.<\/li>\n
  • Network test\u00a0<\/strong>\u2013 validation of Cell Monitoring Unit Module network operation using customer\u2019s equipment.<\/li>\n
  • Conformal coating\u00a0<\/strong>\u2013 appliance and inspection of the conformal coating on the PCB.<\/li>\n
  • Certification and end item label <\/strong>\u2013 printing and inspection of these two labels.<\/li>\n<\/ul>\n[\/vc_column_text][vc_custom_heading text=”Main Applications” font_container=”tag:h3|text_align:left|color:%2392d2e4″ use_theme_fonts=”yes”][vc_column_text]This Automatic Test Line<\/strong> was developed to meet the high standards of the automotive industry, which makes it suitable for other industries as well, and can be customized for various types of products that require automatic assembly, sorting and inspection of BMS.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_raw_js]JTNDc2NyaXB0JTNFJTBBdmFyJTIwaW1hZ2VFbGVtZW50JTIwJTNEJTIwZG9jdW1lbnQucXVlcnlTZWxlY3RvciUyOCUyNy5zdG5kLnNraXAtbGF6eS5kYXJrLXZlcnNpb24lMjclMjklM0JpZiUyMCUyOGltYWdlRWxlbWVudCUyOSUyMCU3QiUwQSVDMiVBMCUyMCVDMiVBMCUyMGltYWdlRWxlbWVudC5zcmMlMjAlM0QlMjAlMjdodHRwcyUzQSUyRiUyRmNvbnRyb2xhci5jb20lMkZ3cC1jb250ZW50JTJGdXBsb2FkcyUyRjIwMjAlMkYwMSUyRkNvbnRyb2xhcl90ZXN0ZV9zeXN0ZW1fTG9nb19jb3Jlcy5zdmclMjclM0IlMjAlMkYlMkZNVURBUiUyMExPR08lMjBBUVVJJTIwJUMyJUEwJTIwJUMyJUEwJTBBdmFyJTIwYW5jaG9yRWxlbWVudCUyMCUzRCUyMGltYWdlRWxlbWVudC5jbG9zZXN0JTI4JTI3YSUyNyUyOSUzQiUwQSVDMiVBMCUyMCVDMiVBMCUyMGlmJTIwJTI4YW5jaG9yRWxlbWVudCUyOSUyMCU3QiUwQSVDMiVBMCUyMCVDMiVBMCUyMCVDMiVBMCUyMCVDMiVBMCUyMGFuY2hvckVsZW1lbnQuaHJlZiUyMCUzRCUyMCUyN2h0dHBzJTNBJTJGJTJGY29udHJvbGFyLmNvbSUyRmVuJTJGYnVzaW5lc3MtdW5pdHMlMkZ0ZXN0LXN5c3RlbXMlMkYlMjclM0IlMjAlMkYlMkZNVURBUiUyMExJTkslMjBBUVVJJTBBJUMyJUEwJTIwJUMyJUEwJTIwJTdEJTIwZWxzZSUyMCU3QiUwQSVDMiVBMCUyMCVDMiVBMCUyMCVDMiVBMCUyMCVDMiVBMCUyMHZhciUyMG5ld0FuY2hvciUyMCUzRCUyMGRvY3VtZW50LmNyZWF0ZUVsZW1lbnQlMjglMjdhJTI3JTI5JTNCJTBBJUMyJUEwJTIwJUMyJUEwJTIwJUMyJUEwJTIwJUMyJUEwJTIwbmV3QW5jaG9yLmhyZWYlMjAlM0QlMjAlMjdodHRwcyUzQSUyRiUyRmNvbnRyb2xhci5jb20lMkZlbiUyRmJ1c2luZXNzLXVuaXRzJTJGdGVzdC1zeXN0ZW1zJTJGJTI3JTNCJTIwJTJGJTJGTVVEQVIlMjBMSU5LJTIwQVFVSSUwQSVDMiVBMCUyMCVDMiVBMCUyMCVDMiVBMCUyMCVDMiVBMCUyMGltYWdlRWxlbWVudC5wYXJlbnROb2RlLmluc2VydEJlZm9yZSUyOG5ld0FuY2hvciUyQyUyMGltYWdlRWxlbWVudCUyOSUzQiUwQSVDMiVBMCUyMCVDMiVBMCUyMCVDMiVBMCUyMCVDMiVBMCUyMG5ld0FuY2hvci5hcHBlbmRDaGlsZCUyOGltYWdlRWxlbWVudCUyOSUzQiUwQSVDMiVBMCUyMCVDMiVBMCUyMCU3RCUwQSU3RCUwQSUzQyUyRnNjcmlwdCUzRQ==[\/vc_raw_js][\/vc_column][\/vc_row]\n","protected":false},"excerpt":{"rendered":"

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